This post is in the weeds, but we Ultrarunners love us some weeds, right?
[image credit Gary]
Whitetop66,
I am sorry I did not see your email till now—I have blog
comments dumped into a folder that I do not see as regularly as I should.
1. DREMEL TIP: My Dremel tool is the Model 4000 Series, about the
size of a large cucumber. The Dremel tip I used is # 117 (on left in
photo).
2. DREMEL CUTTING GUIDE: I put on the Dremel Cutting Guide (item on
right in photo) that comes with the tool, which allows the Dremel to rest
vertically on the wood and you just guide it along the traced letter
outline. I think it’s much like using a router. I set the depth of
the cutting blade to be between ¼” and 1/8”.
3. FONT: The font I used is Arial Rounded MT Bold.
4a. CREATING THE STENCIL, EXACTO KNIFE METHOD: In Microsoft
Word, I used Insert and Word Art to create a text box with the right signage
and font above. In Word Art you can stretch the text box horizontally and
vertically. I used 1.5” high; on length I just used a gut feeling
to gauge the appropriate length. In Word Art there is an option to vary
the space between letters, so I maxed that spacing out. Then I printed the
words of the sign (which will likely be individual words that you must align
for the mock-up of your sign). I then used an Exacto knife to cut the
letters out into a stencil, then traced the letters onto the wood in pencil.
4b. CREATING THE STENCIL, TRACING METHOD: Create the printed
words as above, then skip the cutting out/stencil part and use some type of carbon
paper to transfer the letters to the wood. I just bought this craft
tracing paper but have not used it yet: “Saral Transfer
(Tracing) Paper blue non-photographic 12 1/2 in. x 12 ft. roll” I
got it from Amazon for about $12.00. It should work pretty well and save the cutting-out step.
5. PAINT: I painted the whole board, with cut letters, in basic
Rustoleum Brown, then painted the cut letters in white.
Hey, way to go on your AT hike! That’s not realistic for
me but I’m with you thru-hikers in spirit!
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